Project Brief
HomeJelly Packing MachinesStick, Tube & Sachet MachinesJelly Bars, Popsicles & Shaped

Tubular Jelly Bar, Ice-Pop & Shaped Die-Cut Sachet Packing Machines

Produce 30–180 ml tubular freezer pops, fruit jelly bars, and 3-/4-side bottle/fruit-shaped die-cut sachets on SUS304/316L liquid VFFS and HFFS machines.

SUPPORT

Focus: popsicle and shaped jelly sachet machine

Check Compatibility

Novelty Shapes & Freeze-Proof Tubular Bars for Confectionery Brands

Ambient-shelf freeze-at-home ice pops (50–120 ml), squeezable tubular jelly bars (LD-320L class), and contoured fruit- or bottle-shaped 3-/4-side sachets give beverage and candy brands eye-catching impulse formats without cold-chain shipping! Within jelly stick and sachet machines and jelly packing machines, heavy-duty liquid VFFS and horizontal shaped-pouch platforms seal right through low-viscosity juices and warm jelly syrups.

Single-lane paste/liquid VFFS frames (5–199 ml, 20–65 packs/min, 60 × 111 × 145 cm compact footprint) suit startup flavors, while 2-to-6 lane tubular frames scale to 120–240 bars/min.

Matrix matching konjac sticks, fruit jelly cups, freezer pops, and drinking-jelly spout pouches to machine hardware
Hydrocolloid gelling temperature, solid fruit inclusions, and post-pack pasteurization lock dosing and laminate specs.

Tubular Ice-Pop vs Bottle-Shaped Die-Cut Sachet Specs

Compare the three novelty flexible jelly/freeze-pop platforms:

Format Type Seal Geometry Volume Window Typical Speed Key Tooling Feature
Tubular Ice-Pop / Jelly Bar Back-fin or side-fin pillow tube 35 – 150 ml 35–60/lane (1–6 lanes) Rounded safety ends + center tear
3/4-Side Shaped Sachet Full perimeter heat seal + die punch 10 – 80 ml 30–160 sachets/min Mango/bear/bottle contour die
Twin-Tube Snap-Apart Pop Dual parallel channel + center perf 2 × 40 ml 30–80 twin-bars/min Center perforation splits cleanly

Need rigid fruit bowls instead? Compare rotary and linear jelly cup machines.

Throughput comparison across tubular jelly-bar VFFS, rotary cup sealers, linear multi-row cup machines, and 12-lane stick packers
Multi-lane stick packers and multi-row linear cup machines multiply gentle 30–40 CPM index strokes into 200–600 PPM continuous output.

Hot-Fill Jelly Engineering Notes

  • Freeze-Expansion Headspace Rule: Water expands ~9% when frozen at home—always program a controlled 8–10% air/headspace cushion on freeze-at-home pops so seams never burst in consumer freezers!
  • Seal-Through Liquid Squeeze Rollers: Pneumatic stripping rollers wipe tube walls clean right before cross-seal jaws clamp—achieving <0.05% leak rates on thin juice pops.
  • Scrap Trim Vacuum Extraction: Shaped bottle/fruit die-cutters include pneumatic venturi suction tubes that whisk die-cut film trim cleanly into a waste bin.

Send Your Shaped Artwork or Tube Volume

Share volume (ml) and desired pack shape via Project Brief.

Six-stage hot-fill hydrocolloid jelly cooking, packing, pasteurizing, cooling, and multipack line
Keeping carrageenan, konjac, and agar solutions at 75–85 °C inside jacketed hoppers prevents premature setting inside piston manifolds.

Explore related equipment in Jelly Packing Machines, Hot-Fill Dosing & Film Specs, or send your stick/cup dimensions via Project Brief.

Related Specifications

Further Reference