Project Brief
HomeHot-Fill Dosing & Film SpecsKonjac, Fruit & Supplement SetupsKonjac & Functional Jelly

Nutraceutical Collagen, Prebiotic & Konjac Jelly Stick Line Setups

Protect heat-sensitive Vitamin C, marine collagen peptides, probiotics/postbiotics, and herbal extracts with low-residence SUS316L heated multi-lane stick.

SUPPORT

Focus: collagen and vitamin jelly stick machine

Check Compatibility

High-Margin Nutraceutical Gel Sticks Without Thermal Active Loss

Functional supplement brands are rapidly converting chalky tablets and messy powders into 15–25 g single-dose jelly sticks—delivering 2,500–5,000 mg marine collagen, lutein, electrolytes, fiber, or sleep botanicals in a tear-and-sip foil stick! Grounded in jelly product setups and hot-fill jelly dosing and film specs, nutraceutical gels require pharma-grade SUS316L contact, high-barrier aluminum foil laminate (PET/AL/RCPP), and short high-temp residence so actives stay potent through 18–24 month shelf life.

4-to-10 lane GMP stick lines link directly to inline count-collators and horizontal cartoners (7, 14, or 30 sticks/box).

Six-stage hot-fill hydrocolloid jelly cooking, packing, pasteurizing, cooling, and multipack line
Keeping carrageenan, konjac, and agar solutions at 75–85 °C inside jacketed hoppers prevents premature setting inside piston manifolds.

Nutraceutical vs Confectionery Konjac Stick Comparison

Key upgrade specifications when moving from snack konjac to supplement gels:

Specification Area Snack Konjac / Fruit Strip Nutraceutical Collagen / Vitamin Jelly Stick
Film Barrier Structure Clear or metallized PET/NY/RCPP Opaque 4-layer PET12 / AL7–9 / NY15 / RCPP50
Active Thermal Protection Batch cook @ 85 °C Late-stage active injection @ 68–74 °C + small buffer
Dosing Tolerance ±1.0% – 1.5% ±0.5% – 0.8% servo/ceramic piston per lane
Wetted Metallurgy SUS304 / SUS316L 100% SUS316L Ra <=0.4–0.6 μm + FDA silicone/PTFE
Secondary Packaging Weighed pillow/zipper multipack Exact-count 10/14/30-stick tuck/glue retail carton

Compare fruit-chunk and semi-solid setups in fruit-inclusion and paste jelly setups.

Matrix matching konjac sticks, fruit jelly cups, freezer pops, and drinking-jelly spout pouches to machine hardware
Hydrocolloid gelling temperature, solid fruit inclusions, and post-pack pasteurization lock dosing and laminate specs.

Hot-Fill Jelly Engineering Notes

  • Aluminum Foil Blocks UV & Oxygen 100%: Collagen peptides, CoQ10, and fruit polyphenols oxidize rapidly through clear film—7–9 μm aluminum foil layer preserves pale color and flavor for 24 months.
  • Nitrogen Purge in Hopper Headspace: Blanketing the heated holding hopper with food-grade nitrogen prevents surface oxidation of sensitive oils and vitamins during dosing.
  • Laser Lot & Expiry Across All Lanes: UV/CO2 laser or multi-head TIJ codes permanent batch/expiry numbers onto every individual supplement stick before slitting!

Qualify Your Functional Gel Formulation

Send stick weight, active temp limit, and box count via Project Brief.

Station sequence on dual-dosing rotary and linear jelly cup filling and two-stage lid sealing machines
Two-stage heat sealing plus precision rim die-cutting prevents leaking cups during 85 °C pasteurization while peeling smoothly for kids.

Explore related equipment in Jelly Packing Machines, Hot-Fill Dosing & Film Specs, or send your stick/cup dimensions via Project Brief.

Related Specifications

Further Reference