Reclosable Konjac Drinks & Automated Secondary Club-Bagging
Two high-value formats complete modern jelly plants: spouted stand-up drinking-jelly pouches (100–200 g zero-sugar konjac, vitamin, and sports gels with large choke-safe caps) and secondary retail multipacks (collating 15 to 60 individual jelly cups or sticks into printed pillow bags, stand-up zipper pouches, or display jars). Within jelly cup and pouch machines and jelly packing machines, rotary spout-rail fillers and large-bucket combination weighers automate both stages.
Because sealed jelly cups and air-filled sticks displace 3× the volume of loose candies (0.15–0.25 g/cm³), secondary weighers MUST use 2.5L, 3.0L, or 5.0L buckets instead of standard 1.6L hoppers.
Spout Pouch Filler vs Secondary Multipack Weigher Specs
Compare primary spouted pouch filling and secondary multipack bagging:
| System Module | Format & Weight Range | Rated Speed | Special Jelly Engineering Feature |
|---|---|---|---|
| 1-Head Spout Filler-Capper | 80 – 500 g center spout pouch | 15–22 pouches/min | Heated SUS316L piston + servo torque cap |
| 4–8 Head Rotary Spout Turret | 80 – 300 g drinking jelly | 40–85 pouches/min | Auto pouch rail feed, N2 purge, cap elevator |
| 10/14-Head 2.5L–3.0L Weigher + VFFS | 150 g – 1.5 kg bagged cups/sticks | 30–75 multipacks/min | Wide forming collar prevents bridging |
| Secondary Jar / Tub Filler | 500 g – 2 kg panda/bear tubs | 20–45 tubs/min | Counts/weighs mini jelly cups into display jars |
See full cooling & air-drying conveyor layouts on turnkey jelly cooking and packing lines.
Hot-Fill Jelly Engineering Notes
- 30–35 mm Anti-Choke Safety Cap Handling: Vibratory bowl/waterfall cap sorters orient vented large-diameter safety caps smoothly onto pouch spouts with consistent magnetic/servo slip torque.
- Steep Smooth Chutes Stop Stick Bridging: Long 140 mm jelly sticks bridge in narrow funnels—use steep 65° polished chutes or orienting collators when loading cartons and bags.
- Checkweigher Verifies Minimum Piece Count: Downstream checkweighers catch any multipack bag short by a single 20 g stick or 35 g cup before case packing.
Configure Spout Pouches or Secondary Multipacks
Share your spout pouch or multipack bag weight via Project Brief.
Explore related equipment in Jelly Packing Machines, Hot-Fill Dosing & Film Specs, or send your stick/cup dimensions via Project Brief.